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Quick Details

  • Place of Origin: Sichuan, China (Mainland)
  • Brand Name: simpson
  • Application: container used for electrolysis
  • Dimensions: according to order
  • Material: FRP
  • Usage: metallurgy
  • Max temperature: 90

Packaging & Delivery

Packaging Details Hanging in wooden box to avoid deformation, suitable for forklift operation and ocean shipping.
Delivery Time with 1 month after receipt of down payment and workable P.O

 

Product Description

 

Specifications of the FRP electrolytic cell

Anticorrosion and anti-permeability
Good integrality
Light weight;Smooth inner surface;
Good insulation
Long service life

1.Overview

FRP electrolytic cell is widely used as anticorrosion equipments in smelting industry, and is suitable for nonferrous hydrometallurgy , such as Pb, Zn,Cu, Mn, and so on. Owing to its well anticorrosion and permeability resistance ability, good integrality, strong shocks-resistance ability, light weight, good inner surface hardness, good smoothness, and easy to clean, it is widely applied in nonferrous  industry,

Our company has more than 20 years manufacturing experience since we developed the first FRP electrolytic cell. We have sold 2000 electrolytic cells to smelting factories,.Our company can design and manufacture electrolysis products which have reasonable structure, stable performance, and make customers satisfied according to different performance requirement, technology parameters and control index.

 

2.Features

 

Anticorrosion and anti-permeability: inner surface is adopted high-quality unsaturated polyester resin or vinyl resin, gel content ≥70%,and fiber material adopted surface carpet and chopped strand mat, to make sure anticorrosion ability and permeability resistance ability.

 

Good integrality: no stitching points, round rebar and vertical rebar outsourced FRP. The electrolytic cells have the characteristics of large carrying capacity, good rigidity, strong impact resistance and no cracks.

 

Light weight: specific gravity of FRP is 1.8kilogram per cnetimeter; it is only one third of traditional concrete and steel liner FRP electrolytic cell.

 

Smooth inner surface: adopted high light fiberglass mold, inner wall is dense and smooth. No pollution to anode slime, easy to clean.

 

Good insulation: FRP is good insulation material. No pass current, no leakage, power-efficient.

 

Service life long: make sure service life more than 15 years, low operating costs, minimal maintenance.

 

 

 

3.Structure

 

The electrolytic cell can be designed and manufactured as following three structures:

 

Wood: according to design specification, strengthening rebar and bottom rebar both adopted wood to strengthen.

 

Wood and steel: horizontal rebar and strengthening rebar all adopts square steel; all or part of vertical steel adopts wood to strengthen it; all or part of the span of  load-bearing support ≤2000millimeter,bottom rebar adopts wood to strengthen; the span of  load-bearing support≥2000millimeter, bottom rebar is adopted steel to strengthen.

 

Steel: according to design specification, all adopt steel to strengthen.

 

All strengthening rebar outsource 3-5millimeter anticorrosion material to strengthen.

 

4.Main technique control index

 

Structure and rebar

Inner cavity deviation

(millimeter)

Height deviation

Ddeformation

Cell wall

thickness

(millimeter)

Bottom thickness

(millimeter)

Total loads

Max. temperature

Proposed inner cavity length range

(millimeter)

wood

≤3.0

≤5‰

5‰

6~8±0.5

8~10±0.5

>3.5

90

≤2500

Wood and steel

≤2.5

≤5‰

3~4‰

7~8±0.5

9~10±0.5

>4.0

90

2500~3500

steel

≤2.0

≤3‰

1-2‰

8~10±0.5

10~12±0.5

>4.5

90

≥3500

 

NOTE: The technical parameters are internal control index of our company, just for reference.

 

 

 

5.Structure

 

Our company has developed the electrolytic cell which is double-sided light, no leakage, more stable performance by continuous technological innovation to overcome the common problem in traditional process ERP electrolytic cell for 20 years. The product is suitable for export as it is exquisite, superior performance, advanced technique, and easy to transport.

 

 

 

6.Technology Characteristics

 

Adopting unique molding technology and formula to avoid the gel of resin flowing away; ensure the tank no distortion, no leakage, light and strong, and gel content of the tank uniform.

 

Adopting single –chip double-side mold, brush Corrosion-resistant color gel coat both inside and outside to separate oxygen to solidify, good corrosion resistance and weather ability, greatly extends service life.

 

Rebar wrapped FRP by cavity block to mold, good overall performance, FRP and steel or wood binding very well, no lamination and void, greatly enhanced cells deformation resistance ability.

 

 

 

7.Choice of Materials and Process

 

Owing to the strict requirement of anticorrosion and impermeability resistance, our company chooses proper technology  as per different environment. Main raw material is strictly controlled, and the steel must be processed by special anticorrosion method to ensure the service life of the cells and lower maintenance costs.

The FRP electrolytic cell:

 

the installation

 

 the workshop

 

 

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